Various case studies of implementation of lean manufacturing at industries

Lean manufacturing case study toyota

The results reported in this paper are based on data collected from a survey using a standard questionnaire administered to manufacturers in Saudi Arabia. The survey results show that a majority of respondents agreed and implementing extensively kaizen, 5S and standardization in their firms. Out-going operators would finish paperwork and minor cleaning only after their replacement was in position and working. Many adopted recommendations streamlined the assembly of this and other mainstay products. Muhammad Hafiz, Mohamed Abdul Rahman Abstract: The study was conducted to investigate the level of implementation of lean manufacturing LM in Malaysian automotive industry. Finally, the companies participated in this study confirmed that they are satisfy with the result of Lean manufacturing though some companies have not completely adopted the Lean approach into their manufacturing process. Currently, lean manufacturing LM system has become increasingly famous and popular among automotive component players. Lean Solutions: Using S.

Increasing teamwork and cooperation between shifts was also at issue. Previously separated, niche operators became highly interactive and cooperative throughout this process. After implementing the new procedures, all setups and changeovers were completed in under 30 minutes regardless of complexity.

toyota lean manufacturing case study pdf

Like most companies, the majority of their work force was on the first shift. This posed a problem: Many orders were received late in the day, for next day shipment.

Lean Solutions: We worked with the machine operators, both highly skilled and new to machining, to begin using the tools of TPM Total Productive Maintenance. In the end, the company deemed current equipment sufficient to meet not only present demand but also forecasted sales expectations for quite some time.

nike lean manufacturing case study

Also note that these queues extend lead times, hide defects, increase handling damage, add difficulty to the scheduling process, tie up cash and space, cause excessive expediting, etc.

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Case Studies on the Implementation of Lean Manufacturing in the Automotive Malaysian Companies